The noise generated by the integrated oil burner during operation will cause many troubles. To solve this problem, it is necessary to take comprehensive measures from many aspects such as equipment structure, operating principle, and installation environment. First of all, we should pay attention to the fan system of the burner, which is an important source of noise. During the operation of the fan, the friction between the blades and the air and the disturbance of the airflow will make noise. In order to reduce the noise of the fan, low-noise fan equipment can be used. This type of fan has a more scientific blade design and adopts a special shape and angle, which can effectively reduce air turbulence and reduce aerodynamic noise. At the same time, during the installation of the fan, elastic shock-absorbing devices such as rubber shock-absorbing pads or spring shock absorbers are used to flexibly connect the fan to the burner body, which can block the noise transmission path generated by the vibration of the fan and reduce the noise transmitted through the solid structure.
The combustion process itself will also generate noise, which is closely related to the atomization, mixing and combustion stability of the fuel. If the fuel is not evenly atomized or the mixing ratio with air is not appropriate, it is easy to cause unstable combustion and cause explosion noise. Therefore, it is very important to optimize the fuel atomization system of the burner. The use of efficient atomizing nozzles can fully atomize the fuel into fine particles, so that it can be mixed with the air more evenly, thereby achieving stable combustion and reducing the noise caused by combustion fluctuations. At the same time, the air supply system of the burner is reasonably adjusted to ensure that the ratio of air to fuel is always in the best state, maintain stable flame combustion, avoid the appearance of fluctuating flames, and reduce the combustion noise from the root.
The internal structure design of the burner has an important impact on noise transmission. Inside the burner, sound insulation and sound absorption structures can be set, such as installing sound insulation boards and sound-absorbing cotton. Sound insulation boards can block the spread of noise. Their materials are generally made of materials with high density and good sound insulation performance, such as steel plates, high-density fiberboards, etc. Sound-absorbing cotton can absorb part of the noise and convert sound energy into heat energy, thereby reducing the noise intensity. Common sound-absorbing materials include glass wool, polyester fiber cotton, etc. Reasonably arranging these sound insulation and sound-absorbing materials inside the burner can effectively reduce the leakage of noise. In addition, optimizing the design of the airflow channel inside the burner to make the airflow flow smoother and reduce the impact and friction of the airflow inside can also help reduce the generation of noise.
The impact of the installation environment on the burner noise cannot be ignored. If the burner is installed on an uneven ground or is closely connected to other equipment, it is easy to transmit vibration and noise through the ground or the connection between the equipment. Therefore, when installing the burner, choose a flat and solid foundation, and lay shock-absorbing materials such as rubber pads or shock-absorbing bricks between the burner and the foundation to reduce vibration transmission. At the same time, keep a sufficient distance between the burner and the surrounding equipment to avoid mutual vibration interference. In addition, setting up a special soundproof room or soundproof cover for the burner is also an effective way. The soundproof room or soundproof cover is made of multi-layer soundproof materials, which can enclose the noise generated by the burner in a certain space and prevent it from spreading to the outside. At the same time, ventilation equipment can be installed in the soundproof room or soundproof cover to ensure the normal heat dissipation and ventilation needs of the burner.
Regular maintenance is also critical to controlling burner noise. After long-term operation, the internal parts of the burner may be worn, loose, etc., which will cause increased noise. Therefore, the burner should be inspected and maintained regularly according to the instructions for use of the equipment. Check whether the fan blades are worn or deformed, and replace them in time if there are any problems; check whether the connecting parts inside the burner are loose, and tighten the loose screws and nuts; clean the carbon deposits, oil stains and other impurities inside the burner, keep the interior clean, and ensure the normal operation of the burner. Through regular maintenance, timely detection and resolution of potential problems can effectively reduce the abnormal noise caused by component failure of the burner.
The correct use and operating specifications of the operator are also closely related to the control of burner noise. The operator should be familiar with the performance and operation methods of the burner and operate it strictly in accordance with the operating procedures. When starting and shutting down the burner, adjust the relevant parameters slowly to avoid noise caused by unstable combustion due to improper operation. At the same time, pay attention to the operating status of the burner. Once abnormal noise or other problems are found, stop the machine for inspection in time, analyze the causes and take corresponding measures to deal with them. By standardizing the behavior of operators, noise problems caused by human factors can be reduced and the smooth operation of the burner can be ensured.
Solving the noise problem of integrated oil burner requires comprehensive consideration from multiple aspects, including the structure and performance of the equipment itself, optimizing the design and operating parameters, paying attention to the installation environment and maintenance, and improving the professional quality of operators. Only by combining these measures can the noise of the burner be effectively reduced, creating a quieter and more comfortable working environment, and at the same time helping to extend the service life of the burner and improve the operating efficiency of the equipment.